September 11, 2025
Dash May Hide Speed, Brake and Tire Warnings
Toyota Crown 2023–2025Toyota GR Corolla 2023–2025Toyota Highlander 2023–2025+14 more models
Some Toyota and Lexus vehicles may have a software error that causes the instrument panel to fail to display vehicle speed, brake system warning, and tire pressure warning lights when the vehicle starts up.
Loose Fuel Pump Bolts Can Leak Fuel and Cause Fire
Ford Bronco 2024Ford Ranger 2024
Some vehicles may have high pressure fuel pump mounting bolts that were not tightened properly.
Water Can Cut Motorcycle Drive Power While Riding
KTM 390 Adventure 2022–2024Husqvarna Svartpilen 401 2022–2023Husqvarna Vitpilen 401 2022–2023
Water can enter the electronic throttle control unit on certain Husqvarna Svartpilen 401, Husqvarna Vitpilen 401, and KTM 390 Adventure motorcycles, causing the unit to fail and the motorcycle to lose drive power.
Bus Door May Stay Open or Open Unexpectedly
Micro Bird G5 Transit Bus 2023–2024Micro Bird G5 School Bus 2025
Certain 2023-2025 G5 transit and school buses with a power-assisted service door may have rod-eye rings that delaminate, which can keep the driver from controlling the door.
Bus Service Door May Not Close or Open Properly, Risking Falls
Micro Bird T-Series School Bus 2023–2025Micro Bird G5 School Bus 2023–2024Micro Bird MB II School Bus 2024–2025+1 more model
The power-assisted service door on these buses may have rod-eye rings that delaminate, or separate in layers, at the point where the front and rear door panels attach to the opening gear.
Loose Brake Caliper Bolts Can Cause Brake Loss
Fccc MT45G 2025–2026Fccc MT55G 2025–2026Fccc XC-P 2025–2026+14 more models
Some trucks may have brake caliper mounting bolts that can loosen and detach.
Brake Caliper Bolts May Loosen and Detach
Thomas Built Buses Saf-T-Liner C2 2025–2026Thomas Built Buses Saf-T-Liner C2 Jouley 2025–2026
Brake caliper mounting bolts on certain school buses may loosen and detach.
Steering tie rod nut may loosen, risking loss of steering control
Fccc MT55G 2024–2026Freightliner Business Class M2 2024–2026Western Star 47X 2024–2026+9 more models
The tie rod castle nut and cotter pin on the steering linkage may not be installed properly.
School Buses Can Lose Steering Control From Loose Tie Rod Parts
Thomas Built Buses Saf-T-Liner C2 2025–2026Thomas Built Buses Saf-T-Liner C2 Jouley 2026Thomas Built Buses Saf-T-Liner EFX 2026+2 more models
Certain 2025-2026 Thomas Built Buses Saf-T-Liner school buses (C2, HDX, EFX, and C2 Jouley models) may have a tie rod castle nut and cotter pin that were not installed properly.
Loose rear suspension bolts can cause loss of stability control
Hyundai Ioniq 5 2025
Some rear suspension alignment adjustment bolts may not have been tightened properly at the factory.
Charging port door can detach, creating a road hazard
Hyundai Ioniq 6 2023–2025
The charging port door panel on certain 2023-2025 Hyundai IONIQ 6 electric vehicles may detach.
Seat Belt Buckles May Fail to Latch, Risking Injury
Hyundai Palisade 2020–2025
Certain 2020-2025 Hyundai Palisade vehicles have seat belt buckles in the driver, passenger, and second-row window seats that may fail to latch.
September 10, 2025
Front Seat Belts May Not Restrain Occupants in a Crash
Volvo Redundant XC90MHEV 2026Volvo V60CCMHEV 2026Volvo V90CCMHEV 2026+1 more model
Certain front seat belt retractors may have been damaged during production.
Motorcycle Upper Triple Clamp May Crack, Risking Loss of Control
Harley-Davidson RH1250S 2021–2025
Certain Sportster S motorcycles may have an upper triple clamp that can fracture while the bike is being ridden.
September 9, 2025
Fuel pump may fail, causing loss of drive power
Alfa Romeo Giulia 2017–2019Alfa Romeo Stelvio 2018–2019
Certain 2017-2019 Alfa Romeo Giulia and 2018-2019 Alfa Romeo Stelvio vehicles have a fuel pump that may fail.
Electric Motorcycles May Lose Drive Power, Raising Crash Risk
Zero Dsr/X 2023–2024Zero DS 2024Zero DSR 2024+1 more model
Certain 2023-2024 Zero DSR/X, DS, DSR, and DSRP electric motorcycles may have key switch signal wires that were routed improperly.
Damaged Wiring Can Overheat and Cause Fire
Storyteller Overland GXV Hilt 2024–2026
The auxiliary power system wires in these vehicles may have been improperly routed or secured.
September 8, 2025
Driver-Assist Software May Miss a Vehicle Ahead
Rivian R1S 2025Rivian R1T 2025
Certain 2025 Rivian R1S and R1T vehicles running software earlier than version 2025.18.30 may not correctly identify a vehicle directly ahead while using the Hands-Free Highway Assist feature, which is part of the adaptive cruise control and forward collision avoidance system.
September 6, 2025
Cab Door May Not Open, Trapping Occupants
KME Panther 2023–2026Spartan Fire FC-94 2023–2026Spartan Fire Gladiator 2023–2026+4 more models
The actuator lever arm in the cab door latch can bind or become wedged, which may stop the door from opening.
September 5, 2025
Engine may shut off unexpectedly, raising crash risk
Altec Aerial Device 2024–2025Altec Digger Derrick 2024–2025
The electrical circuit that powers the ignition may become overloaded in certain aerial device and digger derrick vehicles.
Steering Assist May Cut Out, Making Steering Harder
Acura RDX 2025
The electric power steering software in certain 2025 Acura RDX vehicles may not be calibrated properly.
Horn and high beam may fail on Africa Twin bikes
Honda CRF1100 2020–2022, 2024–2025
The left handlebar switch harness on certain Honda CRF1100 Africa Twin motorcycles may corrode from oxidation.
September 4, 2025
Curtain airbags may not stay inflated in a crash
Chrysler Pacifica 2025Chrysler Voyager 2025
Some 2025 Chrysler Pacifica and Voyager vehicles may have side curtain airbags with improperly sealed seams.
Vehicle May Roll Away When Placed in Park
Dodge Charger EV 2024–2025Jeep Wagoneer S 2024–2025
Some 2024-2025 Dodge Charger EV and Jeep Wagoneer S electric vehicles have an incorrectly installed spring in the automatic transmission's park pawl.
Crash Beam May Not Protect Occupants in a Crash
Jeep Wagoneer S 2025
This recall covers certain 2025 Jeep Wagoneer S vehicles built with an incorrect cross car beam in the instrument panel.
Software error can cut drive power, raising crash risk
Jeep Grand Cherokee 2022–2026
Certain 2022-2026 Jeep Grand Cherokee Plug-In Hybrid (PHEV) vehicles have a software error in the hybrid control processor.
Defroster May Fail, Reducing Driver Visibility and Crash Risk
Lexus RZ 2023–2025Subaru Solterra 2023–2025Toyota BZ4X 2023–2025
Certain HVAC system faults, such as an electrical compressor failure, can cause the defroster and defogger to stop working.
Wrong axle weight label could lead to overloading and crash risk
Jayco Fifth Wheel Seismic 2026
The certification label on certain trailers lists an incorrect Gross Axle Weight Rating (GAWR).
Tire Damage Can Cause Blowouts and Crashes
Cruiser Avenir 2025
Certain 2025 Avenir travel trailers may have an underslung axle that does not provide enough clearance.
Buses May Lack Floor Reinforcement, Raising Crash Injury Risk
IC Bus Cesb 2016–2026IC Bus Resb 2016–2021
Certain IC Bus school buses may not have had an underfloor reinforcement installed.