2016 Kenworth T680 Recalls, Problems & Safety Rating

16 safety recalls on file

The 2016 Kenworth T680 has 16 safety recalls on file with NHTSA.

Owners have filed 6 complaints with NHTSA.

The most-reported problem area is Service Brakes, Hydraulic (1 report).

16Recalls
6Owner complaints
0Crashes reported
n/aNHTSA safety rating
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A recall covers specific vehicles. Your VIN shows whether yours still needs the free repair.

2016 Kenworth T680 recalls

Insufficient Air Tank Volume Can Weaken Brakes

Recall 24V145Feb 23, 2024936 vehicles affected

Certain Kenworth trucks were built with air tanks that do not hold enough air for the brake system.

Methane alarm may fail if power is lost, risking fire

Recall 21V00NDec 29, 20211,107 vehicles affected

Certain heavy-duty trucks have a wiring defect in the methane detection system.

Trucks May Take Longer to Release Brakes, Raising Crash Risk

Recall 20V593Sep 28, 20201,416 vehicles affected

Certain 2016-2021 Kenworth T680 trucks with a 2.1m cab and WABCO 6S/6M antilock brake system with drum brakes were built with a standard rear-brake ABS modulator valve instead of a quick release valve.

ABS warning light may stay off during power loss, raising crash risk

Recall 20V199Apr 6, 2020460,515 vehicles affected

The anti-lock brake system (ABS) controller can lose battery or ignition power.

Trucks Missing Side Reflectors Can Be Harder to See

Recall 18V816Nov 16, 20181,619 vehicles affected

Certain heavy trucks built from 2013 to 2015 with side extender marker lights lack the required reflex reflectors on those extenders.

ABS Warning Light May Not Show Loss of Anti-Lock Braking

Recall 18V368Jun 1, 201885,626 vehicles affected

On certain trucks, the Anti-lock Brake System (ABS) controller can lose battery or ignition power without the dashboard ABS warning light coming on.

Loose Steering Tie Rod Can Cause Loss of Steering

Recall 17V593Sep 22, 201717,737 vehicles affected

A castellated nut on the steer axle may not be properly torqued, allowing the tie rod to loosen on certain 2016 Kenworth trucks equipped with specific Spicer steer axles.

Spotlight Wiring Can Overheat and Cause a Cab Fire

Recall 17V471Jul 25, 20175,731 vehicles affected

A short circuit in the spotlight wiring on certain Peterbilt and Kenworth trucks may not be adequately protected.

Plastic fuel tee fittings may leak, creating fire risk

Recall 17V103Feb 15, 2017465 vehicles affected

The plastic fuel tee fittings on certain heavy-duty trucks may leak fuel.

Truck May Roll Backward After Shifting Out of Reverse

Recall 15V639Oct 9, 201527 vehicles affected

Certain 2016 Kenworth and Peterbilt heavy trucks with Eaton Fuller FR 10-speed manual transmissions may keep the reverse gear engaged after the shift lever is moved from reverse to neutral.

Engine May Stall Without Warning, Raising Crash Risk

Recall 15V597Sep 24, 2015354 vehicles affected

The engine control module (ECM) in certain heavy trucks built in mid-2015 may short circuit.

Brake Air Lines May Be Reversed, Risking Loss of Braking

Recall 15V457Jul 22, 2015334 vehicles affected

Some 2016 Kenworth T440, T470, T660, T680, T800, T880, and W900 trucks built between February 16 and March 9, 2015 may have the primary and secondary service brake air lines connected in reverse at the SR-7 spring brake valve.

Hazard lights may stop flashing after braking

Recall 15V458Jul 22, 201512,551 vehicles affected

On certain Kenworth T440, T470, T660, T680 and T880 trucks, the daytime running lights do not switch off when the hazard warning lights are on.

Loose Rear Wheels Could Separate and Cause a Crash

Recall 15V272May 11, 201549 vehicles affected

Some 2016 Kenworth heavy trucks built between February 1, 2015 and April 20, 2015 may have rear wheels that were not properly torqued during assembly.

Alternator cable can chafe and cause a fire

Recall 15V270May 8, 20151,494 vehicles affected

The alternator charge cable on these trucks may rub against a metal freon discharge line.

Rear axle may starve wheel bearings of lubricant, risking fire or crash

Recall 15V196Apr 3, 201524 vehicles affected

Certain 2015-2016 Kenworth T680 and T880 trucks built between November 17, 2014 and January 5, 2015 have Meritor MT-40-14X rear drive axles that may not circulate enough lubricant to the wheel end hub assembly.

Most common 2016 Kenworth T680 problems

Problem areas named in the 6 complaints owners filed with NHTSA.

Problem areaReports
Service Brakes, Hydraulic1
Visibility/Wiper1
Fuel/Propulsion System1
Unknown Or Other1
Electrical System1
Service Brakes1
Seat Belts1

What owners report

2020-11-05, Seat Belts
SEAT BELT CABLE BECOMES FRAYED AND BREAKS. WILL BREAK COMPLETELY IF IN AN ACCIDENT. WITH NOTHING HOLDING DRIVER IN DRIVER WILL BECOME INJURED AND POSSIBLY DEATH. REPLACE WITH A BETTER CONSTRUCTED DEVICE
2018-08-16, Service Brakes
DRIVER DRIVING DOWN ROAD I-35 TRUCK DEVELOPED MASSIVE AIR LEAK AND BRAKES APPLIED COULD NOT RELASE BRAKES ALONG SIDE OF INTERSTATE SERVICE CALL FOUND HALDEX BRAKE CHAMBER FAILED REPLACED BRAKE CHAMBER
2018-01-13, Unknown Or Other
HAVE SOMEONE REMOTELY HACKING INTO ECM BOARD TURNING OFF THINGS ON TRUCKS HAD FREIGHTLINER YEARS BACK THEY KEPT REMOTELY SHUTTING OFF OPT IDLE AN JAKE BRAKE HAD INTERNATIONAL IN 2014 THEY THREW ON TRAILER BRAKES TRYING TO WRECK TRUCK STRAIGHTENED OUT THEN THEY DID AGAIN IN SNOW STORM? ON I-80 IN IOWA *BF *TR
2017-04-04, Fuel/Propulsion System
THERE ARE NUMEROUS SERVICE BULLETINS ON QUANTUM'S WEBSITE, WWW.QTWW.COM , UNDER PRODUCTS AND SERVICE BULLETINS THAT SAY MANY DIFFERENT PARTS OF THEIR FUEL SYSTEMS WILL FAIL. IT ALSO STATES THAT THEIR BRACKET SYSTEM HOLDING THE TANKS IN PLACE WILL ALLOW THE HIGH PRESSURE TANKS TO MOVE LATERALLY THAT COULD CAUSE A RUPTURE IN THE FUEL LINES OR THE TANK ITSELF. I HAVE CONTACTED THEM TO HAVE THE PARTS REPLACED AND THEY ARE REFUSING TO CHANGE THEM OR TELL ME HOW I CAN MAKE MY SYSTEMS SAFE FOR MY EMPLOYEES TO OPERATE. I HAVE A HUGE CONCERN FOR THE SAFETY OF MY EMPLOYEES WHILE OPERATING THESE SYSTEMS UNTIL THE PARTS THAT WILL POSSIBLY FAIL HAVE BEEN REPLACED. IN ADDITION THEY ARE NOT FOLLOWING TH
2017-01-31, Visibility/Wiper
THE DEFROST DOORS IN THE T680 IS WEAK AND BREAKS OFTEN LEAVING THE DRIVER WITHOUT ANY DEFROST CAUSING HIS VISIBILITY TO DECREASE IN AN UNSAFE MANNER. KENWORTH HAS BEEN UNWILLING TO ADDRESS THIS ISSUE AND REPAIR IT. WHEN I CONTACTED OUR DISTRICT SERVICE MANAGER HE KNEW THE PART NUMBER OF THE REPLACEMENT DOOR ASSEMBLY FROM MEMORY AND STATED IN AN EMAIL BACK TO ME THAT KENWORTH HAS IDENTIFIED THE ISSUE AND IS WORKING TO FIX IT ON FUTURE MODELS. LABOR TO REPAIR THIS IS OVER $3000 AND THE PART IS ANOTHER $886. WE HAVE 12 OF THESE VEHICLES, SO FAR 5 OF THE 12 HAVE BROKEN LEAVING MORE THAN ONE DRIVER STRUGGLING TO GET OFF THE HIGHWAY BEFORE HIS WINDOW FOGGED UP SO BAD HE BECAME UNSAFE TO DRIVE. TH

2016 Kenworth T680 questions

Does the 2016 Kenworth T680 have any recalls?

Yes. NHTSA lists 16 safety recalls for the 2016 Kenworth T680: Insufficient Air Tank Volume Can Weaken Brakes; Methane alarm may fail if power is lost, risking fire; Trucks May Take Longer to Release Brakes, Raising Crash Risk; ABS warning light may stay off during power loss, raising crash risk; Trucks Missing Side Reflectors Can Be Harder to See. Recall repairs are normally free at an authorized dealer.

What are the most common problems with the 2016 Kenworth T680?

Based on 6 owner complaints filed with NHTSA, the most-reported problem areas are Service Brakes, Hydraulic (1), Visibility/Wiper (1), Fuel/Propulsion System (1).

How do I check if a recall on my 2016 Kenworth T680 has been fixed?

Enter your 17-character VIN in our VIN recall check. It shows open recalls that have not been repaired on your specific vehicle. Recall repairs are normally free at an authorized dealer.

Other Kenworth T680 years

Other 2016 Kenworth models