The 2020 Volvo XC60 has 6 safety recalls on file with NHTSA.
Owners have filed 22 complaints with NHTSA, including 2 injuries.
The most-reported problem area is Electrical System (8 reports).
2020 Volvo XC60 recalls
High-Voltage Battery Short Circuit Can Cause Fire
The high-voltage traction battery may experience an internal short circuit within a battery module when the battery is fully charged and the vehicle is parked.
Steering Can Lock Up, Raising Crash Risk
Certain 2019-2021 Volvo V60CC, XC60, and XC90 vehicles may have been built with double screws stacked on top of each other during steering gear assembly.
Brake Assist and ABS May Fail, Raising Crash Risk
A welding defect in the brake system's integrated hydraulic unit means the rotor and shaft can separate.
Fuel Pump Fuse Can Fail, Risking Engine Stall
The low-pressure fuel pump in certain vehicles can blow its fuse and stop working.
Loose Front Wiper Nuts Can Impair Windshield Visibility
Certain front windshield wiper arm nuts may not have been tightened enough at the factory.
Automatic Braking May Fail to Detect Obstacles
Some 2019 Volvo S60, S90, V60, V90, XC40 and XC60 vehicles may have a software and hardware incompatibility in the Automatic Emergency Brake system.
Most common 2020 Volvo XC60 problems
Problem areas named in the 22 complaints owners filed with NHTSA.
| Problem area | Reports |
|---|---|
| Electrical System | 8 |
| Unknown Or Other | 5 |
| Service Brakes | 4 |
| Air Bags | 2 |
| Engine | 2 |
| Wheels | 2 |
| Visibility | 1 |
| Visibility/Wiper | 1 |
| Tires | 1 |
| Forward Collision Avoidance | 1 |
What owners report
On July 28, 2026, while driving my 2020 Volvo XC60 T8 Polestar Engineered, the vehicle repeatedly displayed âHybrid system failure â Service required,â together with the check-engine light and hybrid/battery warning indicators. The warning repeatedly reappeared while the vehicle was being driven. I brought the vehicle to an authorized Volvo dealer, North Point Volvo, on July 30, 2026. The dealer diagnosed a fault in high-voltage battery cell module âBâ and documented that the module requires replacement. Repair Order #522934 states that the replacement parts are on order with âNO ESTIMATED TIME OF ARRIVAL.â The dealer advised me that the vehicle was mechanically safe to drive
While in service at Volvo Cars Clear Lake for Recall R103312/ Campaign 25V-179, three of four hybrid battery modules failed on installation, yet Volvo refuses to replace the entire battery. This is a covered warranty repair that has not been completed, and the car has been out of service for more than 100 days. During part of that time, it was being stored outdoors with the battery removed and the floor open to the ground.
Recall identified over a year ago during Q1 2025. Manufacturer and dealer have failed to provide appropriate updates for the repair, and no ETA has been given for repair. The only direction received from manufacturer and dealer was to not plug in the vehicle until the recall is completed. So as it stands, I paid for a plug in hybrid vehicle I havenât been able to plug it in for over a year as it has a flawed hybrid system that apparently canât be repaired.
The seal on my 2020 Volvo XC60 moonroof allowed water to leak under the floorboards. My car is only 6 years old. We had a lot of rain over a short period and I noticed the sound of water sloshing around under the floor. Nothing was wet inside the car. My Check Engine light came on as well. I took it to the Volvo service dept. They are now saying wires are corroded and that it will cost me over $11,000 to fix this problem. Again - my car is only 6 years old, and less than 70K miles. With my previous Volvo, that I had for 18 years, I never had this problem.
Volvo has failed to repair or compensate me for the NHTSA Recall 25V-179. I received a notification of te recall in a letter dated May 14, 2025. I have repeatedly visited the local dealership as well as called Volvo Customer Care. Today, in a conversation with a Volvo Customer Care representative, I was told there is no timeline for the batteries to be replaced. I would like Volvo to rectify the issue by replacing my battery or car in a timely matter. Thank you for your help, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
2020 Volvo XC60 questions
Does the 2020 Volvo XC60 have any recalls?
Yes. NHTSA lists 6 safety recalls for the 2020 Volvo XC60: High-Voltage Battery Short Circuit Can Cause Fire; Steering Can Lock Up, Raising Crash Risk; Brake Assist and ABS May Fail, Raising Crash Risk; Fuel Pump Fuse Can Fail, Risking Engine Stall; Loose Front Wiper Nuts Can Impair Windshield Visibility. Recall repairs are normally free at an authorized dealer.
What are the most common problems with the 2020 Volvo XC60?
Based on 22 owner complaints filed with NHTSA, the most-reported problem areas are Electrical System (8), Unknown Or Other (5), Service Brakes (4).
How do I check if a recall on my 2020 Volvo XC60 has been fixed?
Enter your 17-character VIN in our VIN recall check. It shows open recalls that have not been repaired on your specific vehicle. Recall repairs are normally free at an authorized dealer.