2004 Volvo S80 Recalls, Problems & Safety Rating

4 safety recalls on file

The 2004 Volvo S80 has 4 safety recalls on file with NHTSA.

Owners have filed 50 complaints with NHTSA, including 4 crashes, 2 injuries.

The most-reported problem area is Fuel/Propulsion System (13 reports).

4Recalls
50Owner complaints
4Crashes reported
n/aNHTSA safety rating
Is the repair still open on your S80?

A recall covers specific vehicles. Your VIN shows whether yours still needs the free repair.

2004 Volvo S80 recalls

Driver air bag inflator may explode, sending metal fragments at occupants

Recall 21V766Sep 30, 2021259,383 vehicles affected

The driver's frontal air bag inflator in these Volvo S60 and S80 vehicles may rupture when the air bag deploys.

Equipment:Electrical:Navigational System(Global Positioning System)

Recall 10V566Nov 8, 2010416 vehicles affected

Fuel System, Gasoline:Delivery:Fuel Pump

Recall 09V483Dec 18, 2009158,733 vehicles affected

Steering:Linkages

Recall 04V029Jan 16, 200429,986 vehicles affected

Most common 2004 Volvo S80 problems

Problem areas named in the 50 complaints owners filed with NHTSA.

Problem areaReports
Fuel/Propulsion System13
Steering6
Engine And Engine Cooling5
Power Train5
Electrical System5
Suspension5
Tires3
Air Bags3
Seat Belts3
Engine3

What owners report

2023-01-01, Unknown Or Other
Both of the key fobs I have are broken in that the key won't lock straight out or stay folded into the fob. The weight of the plastic fob alone frequently causes the key to twist backwards if the road is bumpy or uneven, which kills the engine and makes it extremely difficult to steer to safety without power steering. The first time this happened to me I was traveling at 55 mph on a crowded highway but fortunately I was in the rightmost lane, not in a curve, and was approaching an area where I could pull over to safety. I have had to duct tape both keys in the open position to prevent this. The situation is much worse if additional keys or other weight is added to the ring. It is possible
2020-11-18, Air Bags
ON 11/17/2020 WAS DRIVING TO PICK UP DECAL FOR MY CAR AND I GOT A MESSAGE THAT READ A CHECK AIRBAGS I DIDN'T HAVE ANY READING ON MY GAGES TURN SIGNAL FOR RIGHT TURN STAY LIT UP NOT BRINKING JUST ON , WHEN I STOPPED AND WENT IN BUILDING TO GET DECAL CAME BACK TO CAR STARTED IT MY GAGES CAME BACK WHICH WAS GLAD THEY WERE WORKING BUT STILL HAD MESSAGE ABOUT AIRBAGS
2020-05-25, Fuel/Propulsion System
AFTER NOTICING A VERY ACUTE SMELL OF GAS I TOOK THE VEHICLE IN FOR INSPECTION. THE MECHANIC ADVISE THAT I HAD A FUEL LEAK IN MY 2004 VOLVO S 80 . THATS COULD HAVE BEEN A SERIOUS PROBLEM AND THAT THE CAR IS NOT DRIVEABLE IN THIS CONDITION.
2017-06-22, Fuel/Propulsion System
STRONG ODOR OF GAS OUTSIDE OF CAR. RECALL ON SIMILIAR CARS BUT NOT IN THIS AREA. KNOWN ISSUE BY VOLVO BUT WILL NOT REPAIR AT NO COST AS IT IS OUTSIDE OF THE 10 YEAR EXTENDED WARRANTY EVEN THOUGH CAR DOES NOT HAVE 150000 MILES ON. FIRE HAZARD AND SHOULD BE FOR ALL CARS OF THIS YEAR AND MAKE BUT OFFER LITTLE IF ANY HELP.
2017-04-19, Fuel/Propulsion System
TL* THE CONTACT OWNS A 2004 VOLVO S80. ON SEVERAL OCCASIONS, THE CONTACT SMELLED FUEL COMING FROM THE GARAGE. UPON CHECKING UNDERNEATH THE VEHICLE, THE ODOR BECAME STRONGER. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT A FUEL LEAK ORIGINATED FROM THE TOP OF THE FUEL TANK. THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.

2004 Volvo S80 questions

Does the 2004 Volvo S80 have any recalls?

Yes. NHTSA lists 4 safety recalls for the 2004 Volvo S80: Driver air bag inflator may explode, sending metal fragments at occupants; Equipment:Electrical:Navigational System(Global Positioning System); Fuel System, Gasoline:Delivery:Fuel Pump; Steering:Linkages. Recall repairs are normally free at an authorized dealer.

What are the most common problems with the 2004 Volvo S80?

Based on 50 owner complaints filed with NHTSA, the most-reported problem areas are Fuel/Propulsion System (13), Steering (6), Engine And Engine Cooling (5).

How do I check if a recall on my 2004 Volvo S80 has been fixed?

Enter your 17-character VIN in our VIN recall check. It shows open recalls that have not been repaired on your specific vehicle. Recall repairs are normally free at an authorized dealer.

Other Volvo S80 years

Other 2004 Volvo models