2004 Volvo S60 Recalls, Problems & Safety Rating

5 safety recalls on file

The 2004 Volvo S60 has 5 safety recalls on file with NHTSA.

Owners have filed 198 complaints with NHTSA, including 12 crashes, 12 fires, 8 injuries.

The most-reported problem area is Engine And Engine Cooling (63 reports).

5Recalls
198Owner complaints
12Crashes reported
n/aNHTSA safety rating
Is the repair still open on your S60?

A recall covers specific vehicles. Your VIN shows whether yours still needs the free repair.

2004 Volvo S60 recalls

Driver air bag inflator may explode, sending metal fragments at occupants

Recall 21V766Sep 30, 2021259,383 vehicles affected

The driver's frontal air bag inflator in these Volvo S60 and S80 vehicles may rupture when the air bag deploys.

Equipment:Electrical:Navigational System(Global Positioning System)

Recall 10V566Nov 8, 2010416 vehicles affected

Fuel System, Gasoline:Delivery:Fuel Pump

Recall 09V483Dec 18, 2009158,733 vehicles affected

Engine And Engine Cooling

Recall 07V226Jun 5, 200732,189 vehicles affected

Steering:Linkages

Recall 04V029Jan 16, 200429,986 vehicles affected

Most common 2004 Volvo S60 problems

Problem areas named in the 198 complaints owners filed with NHTSA.

Problem areaReports
Engine And Engine Cooling63
Fuel System, Gasoline30
Engine22
Electrical System21
Fuel/Propulsion System18
Seats13
Power Train12
Vehicle Speed Control11
Air Bags10
Tires9

What owners report

2024-07-08, Air Bags
2004 VOLVO S60 PURCHASED THE CAR USED IN SEPT 04. On 7/8/24 STRANDED AT 7-11 CAR WOULDN'T START. ACTING AS IF THERE WAS POWER LOSS, AC WENT OFF, BRAKE FAILURE LIGHT ON PANEL, POWER WINDOWS AND LOCKS DID NOT WORK, TEMP 105 OUTSIDE , THEN DRIVER PANEL WENT BLACK., I WAS SCARED. ENGINE WOULDN'T START. FINALLY, AFTER WAITING 10 MINUTES...IT STARTED RUNNING BUT WAS SLUGGISH. RADIO WAS ON, POWER DOOR, LOCKS, AND WINDOWS, DID NOT WORK. CUT THE CAR OFF AND BACK ON, ALL POWER RETURNED, NOW CHECK ENGINE AND AIR BAG TROUBLE ON PANEL. CALLED VOLVO DEALER NEXT DAY NEAR MY HOME, THEY CAN NOT SEE MY CAR TIL NEXT WEEK TUESDAY. CAN NOT ACCESS ENGINE BOX, MUST GO TO DEALER.
2022-11-30, Fuel/Propulsion System
Starting Sunday November 27 my car started dripping gasoline on the floor, on the driver side near the rear wheel. Immediately I took it to Volvo dealer Wynne in Hampton, VA. The service specialist told me there was not any existing recall for that issue and let me go. That night I put under the leak a flat pan. That night I collected one gallon in about 8 hours. I called Volvo cars USA [XXX] explained me the car have been fixed for the campaign #09V483000 in September 14, 2010. I own the car since 2015. I asked her if the recall should be possible to do it again at no cost for me, because it falls under Safety due to the fact the car may get in fire due to the leak of gas. She asked me to
2021-11-22, Electrical System
The contact owns a 2004 Volvo S60. The contact stated that while operating the vehicle, the instrument panel would not illuminate or operate. During the failure, the fuel gauge, speedometer, odometer, and other information was unavailable to the driver. The cause of the failure was not determined. The local dealer and manufacturer were notified of the failure, but no assistance was offered. The failure mileage was 157,000.
2021-10-21, Air Bags
RECALL AIRBAGS- FUEL GAUGE GOES UP AND DOWN NEVER REGISTERS CORRECTLY
2021-04-05, Seats
DRIVING HOME FROM CHURCH,, SMOKE STARTED COMING FROM THE DRIVERS SEAT,FROM THE HEATED SEAT. BURNED A HOLE THRU THE LEATHER . WAS ABLE TO TURN OFF THE SWITCH AND PUT SOME SNOW INTO THE GOLF SIZE HOLE AND PULLED THE FUSE TO THE ELECT HEAT SWITCH. NO FURTHER DAMAGE WAS NOTICED .CITY STREET. THE HOLE IS ABOUT 11/2 IN BELOW LEFT SIDE BEADING AND CLOSER TO FRONT OF SEAT. LEATHER SEAT IN VERY GOOD CODITION AND NON SMOKER. GARAGE KEEP.

2004 Volvo S60 questions

Does the 2004 Volvo S60 have any recalls?

Yes. NHTSA lists 5 safety recalls for the 2004 Volvo S60: Driver air bag inflator may explode, sending metal fragments at occupants; Equipment:Electrical:Navigational System(Global Positioning System); Fuel System, Gasoline:Delivery:Fuel Pump; Engine And Engine Cooling; Steering:Linkages. Recall repairs are normally free at an authorized dealer.

What are the most common problems with the 2004 Volvo S60?

Based on 198 owner complaints filed with NHTSA, the most-reported problem areas are Engine And Engine Cooling (63), Fuel System, Gasoline (30), Engine (22).

How do I check if a recall on my 2004 Volvo S60 has been fixed?

Enter your 17-character VIN in our VIN recall check. It shows open recalls that have not been repaired on your specific vehicle. Recall repairs are normally free at an authorized dealer.

Other Volvo S60 years

Other 2004 Volvo models