Home / Latest recalls / 25V040

Toyota Highlander Recall 25V040: Driver's air bag may fail to deploy in a crash

NHTSA campaign 25V040, reported January 29, 2025, 1,716 vehicles potentially affected.

What this recall means for you

A connection inside the steering column's spiral cable assembly may not be welded properly, so it can separate and turn off the driver's air bag. These vehicles may have been incorrectly repaired under an earlier recall, and they do not meet federal occupant crash protection requirements.

If the driver's air bag is deactivated, it will not deploy as intended in a crash, which raises the risk of injury. Dealers will inspect the spiral cable assembly and replace it if needed, at no cost to you. Owner notification letters were mailed March 17, 2025.

To check whether your vehicle is affected, contact Toyota customer service at 1-800-331-4331 (Toyota recall 25TA02) or Lexus at the number for recall 25LA02, and check your VIN for open recalls.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 25V040Toyota Motor Engineering & Manufacturing
Component
AIR BAGS:FRONTAL:DRIVER CLOCKSPRING/SPIRAL CASSETTE; STEERING:COLUMN
Problem
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2023 Toyota Corolla, Corolla Cross, Corolla Cross Hybrid, Highlander, Highlander Hybrid, Tacoma, Lexus RX350, 2023-2024 NX250, and NX350 vehicles that may have been incorrectly repaired under previous NHTSA recall number 23V-480. An electrical connection inside the steering column's spiral cable assembly may be insufficiently welded, causing the connection to separate and deactivate the driver's air bag. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
Risk
A deactivated driver's air bag will not deploy as intended, increasing the risk of injury during a crash.
Remedy
Dealers will inspect and replace the spiral cable assembly as necessary, free of charge. Owner notification letters were mailed March 17, 2025. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's number for this recall is 25TA02. Lexus' number for this recall is 25LA02.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.

Affected vehicles

Lexus NX20232024
Lexus RX2023
Toyota Corolla2023
Toyota Corolla Cross2023
Toyota Corolla Cross Hybrid2023
Toyota Highlander2023
Toyota Highlander Hybrid2023
Toyota Tacoma2023