2002 Ford F-550 SD Recalls, Problems & Safety Rating

4 safety recalls on file

The 2002 Ford F-550 SD has 4 safety recalls on file with NHTSA.

Owners have filed 22 complaints with NHTSA, including 3 fires, 1 injury.

The most-reported problem area is Fuel System, Diesel (8 reports).

4Recalls
22Owner complaints
0Crashes reported
n/aNHTSA safety rating
Is the repair still open on your F-550 SD?

A recall covers specific vehicles. Your VIN shows whether yours still needs the free repair.

2002 Ford F-550 SD recalls

Exterior Lighting:Brake Lights; Exterior Lighting:Tail Lights

Recall 11V352Jul 13, 201126,715 vehicles affected

Vehicle Speed Control

Recall 09V399Oct 13, 20094,500,000 vehicles affected

Engine And Engine Cooling:Engine:Diesel

Recall 07V553Dec 5, 20071,176,000 vehicles affected

Vehicle Speed Control

Recall 06V286Aug 1, 20061,200,000 vehicles affected

Most common 2002 Ford F-550 SD problems

Problem areas named in the 22 complaints owners filed with NHTSA.

Problem areaReports
Fuel System, Diesel8
Engine And Engine Cooling4
Electrical System3
Service Brakes, Hydraulic3
Tires2
Steering2
Suspension2
Structure1
Wheels1
Fuel System, Other1

What owners report

2020-01-22, Electrical System
CONNECTOR #270B MELTED AT CENTRAL JUNCTION CONNECTOR. VEHICLE WAS BOTH IN MOTION AND PARKED
2014-05-14, Engine
TL* THE CONTACT OWNS A 2002 FORD F-550 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 60 MPH, THICK WHITE SMOKE WAS SEEN FROM UNDERNEATH THE VEHICLE. AFTER INSPECTING THE VEHICLE, THE CONTACT DISCOVERED FLAMES COMING FROM UNDER THE HOOD AND FRONT OF THE VEHICLE. THE VEHICLE WAS DESTROYED. THE FIRE DEPARTMENT EXTINGUISHED THE FLAMES. DURING THE INCIDENT THE CONTACT SUSTAINED INJURIES TO THE BACK AND SHOULDER WHILE ATTEMPTING TO EXTINGUISH THE FIRE. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 212,000.
2012-05-17, Fuel System, Diesel
2002 FORD F550 FLATBED TRUCK. CONSUMER STATES VEHICLE IS UNSAFE TO DRIVE *TGW THE CONSUMER STATED ALL OF THE TIRES WERE DRY ROTTED, TO THE POINT THEY COULD NOT BE RE-TREADED. THE REAR BRAKES AND WHEEL SEALS NEEDED TO BE REPLACED. THE FUEL SENDING ASSEMBLY FAILED, AND HAD TO BE REPLACED AT A COST OF $ 1251.46. THE UPPER SHOCKS WERE RUSTED, THE HEADLIGHT ASSEMBLY AND MARKER ASSEMBLY WERE BROKEN. THE CONSUMER STATED THE VEHICLE SHOULD NOT HAVE PASSED DOT INSPECTION. *JB
2011-12-02, Fuel System, Gasoline
DRIVING VEHICLE, VEHICLE LOST POWER. DRIVER JUST MADE IT OFF THE ROAD. HAD THE VEHICLE TOWED TO A SERVICE STATION. BEING TOLD THAT THE FUEL TANK IS DE-LAMINATING. THEY HAVE TO REPLACE THE WHOLE FUEL SYSTEM. TOTAL COST $3,500.00. CALLED FORD, THEY ARE SAYING THERE IS NO KNOWN PROBLEM. WHEN I DO A GOOGLE SEARCH SEVERAL COMPLAINTS ARE POSTED ON DIFFERENT SITES ABOUT THE SAME PROBLEM. IT SEEMS AS THOUGH SEVERAL YEARS ARE AFFECTED. *TR
2010-06-15, Fuel System, Diesel
FORD F550 TRUCK HAS FUEL TANK PROBLEM. FUEL LINES, PUMP, FILTER & INJECTORS GETTING CLOGGED DUE TO FLAKING ON THE INSIDE OF THE TANK. ISSUE BLAMED ON POOR DIESEL FUEL, BUT HAVE RESEARCHED SEVERAL OTHER CASES ALL REPORTING THE EXACT SAME ISSUES. FORD IS TAKING NO RESPONSIBILITY. TRUCK WILL LOSE POWER AND STALL WHILE DRIVING. *TR

2002 Ford F-550 SD questions

Does the 2002 Ford F-550 SD have any recalls?

Yes. NHTSA lists 4 safety recalls for the 2002 Ford F-550 SD: Exterior Lighting:Brake Lights; Exterior Lighting:Tail Lights; Vehicle Speed Control; Engine And Engine Cooling:Engine:Diesel; Vehicle Speed Control. Recall repairs are normally free at an authorized dealer.

What are the most common problems with the 2002 Ford F-550 SD?

Based on 22 owner complaints filed with NHTSA, the most-reported problem areas are Fuel System, Diesel (8), Engine And Engine Cooling (4), Electrical System (3).

How do I check if a recall on my 2002 Ford F-550 SD has been fixed?

Enter your 17-character VIN in our VIN recall check. It shows open recalls that have not been repaired on your specific vehicle. Recall repairs are normally free at an authorized dealer.

Other Ford F-550 SD years

Other 2002 Ford models