2025 Western Star 49X Recalls, Problems & Safety Rating

13 safety recalls on file

The 2025 Western Star 49X has 13 safety recalls on file with NHTSA.

13Recalls
0Owner complaints
0Crashes reported
n/aNHTSA safety rating
Is the repair still open on your 49X?

A recall covers specific vehicles. Your VIN shows whether yours still needs the free repair.

2025 Western Star 49X recalls

Battery Stud Can Short Circuit and Cause a Fire

Recall 26V079Feb 11, 202626,960 vehicles affected

A stud connecting the battery to the starter at the frame rail may have been installed incorrectly or may corrode over time.

Loose Axle Clamp Fasteners Can Cause Loss of Control

Recall 25V760Nov 4, 202518,783 vehicles affected

Certain trucks have axle clamp fasteners that may be loose.

Loose Brake Caliper Bolts Can Cause Brake Loss

Recall 25V601Sep 11, 2025402 vehicles affected

Some trucks may have brake caliper mounting bolts that can loosen and detach.

Steering tie rod nut may loosen, risking loss of steering control

Recall 25V603Sep 11, 2025343 vehicles affected

The tie rod castle nut and cotter pin on the steering linkage may not be installed properly.

Battery Cable Stud May Cause Short Circuit and Fire

Recall 25V326Jun 23, 202522,271 vehicles affected

A stud connecting the battery to the starter, located at the frame rail, may have been installed incorrectly on certain Western Star 49X and 47X trucks.

Air Tank May Be Too Small, Reducing Braking Power

Recall 25V295May 7, 202568 vehicles affected

Certain heavy-duty trucks have an air brake reservoir (tank) that may be too small.

Brake lights may fail to light, raising crash risk

Recall 25V187Mar 25, 20251,968 vehicles affected

A software error in the advanced signal and actuator module for the automatic emergency braking system can cause the brake lights to fail to illuminate.

Fuel Pump Can Crack and Leak, Causing Engine Stall

Recall 24V736Oct 1, 2024620 vehicles affected

Certain diesel fuel pumps made by Cummins may have barrels that can fracture, causing a fuel leak.

Brake lights may not light during automatic braking

Recall 24V668Sep 10, 202416,890 vehicles affected

Certain heavy trucks may have a software problem in which the brake lights do not illuminate when the automatic emergency braking system applies the brakes on its own.

Steering tie rod ball stud can fail and separate

Recall 24V509Jul 3, 202461 vehicles affected

The steering tie rod assembly ball stud on certain trucks and transit buses with Composolite EXS20 steerable lift axle suspensions may have been improperly heat treated.

Steering Tie Rod Can Crack and Separate, Causing Loss of Control

Recall 24V402Jun 4, 2024541 vehicles affected

Certain 2025 Freightliner, Western Star, and Freightliner Custom Chassis trucks, cabs, and buses may have front axle tie rod ball joint studs that can crack and break.

Wheels Can Loosen and Detach, Risking Loss of Control

Recall 24V393Jun 3, 2024285 vehicles affected

Certain 2025 Freightliner Custom Chassis vehicles may have wheel hub fasteners that loosen over time.

Stability software error can reduce braking control

Recall 24V058Jan 31, 20247 vehicles affected

Certain heavy trucks have electronic stability control software with incorrect axle spacing settings.

2025 Western Star 49X questions

Does the 2025 Western Star 49X have any recalls?

Yes. NHTSA lists 13 safety recalls for the 2025 Western Star 49X: Battery Stud Can Short Circuit and Cause a Fire; Loose Axle Clamp Fasteners Can Cause Loss of Control; Loose Brake Caliper Bolts Can Cause Brake Loss; Steering tie rod nut may loosen, risking loss of steering control; Battery Cable Stud May Cause Short Circuit and Fire. Recall repairs are normally free at an authorized dealer.

How do I check if a recall on my 2025 Western Star 49X has been fixed?

Enter your 17-character VIN in our VIN recall check. It shows open recalls that have not been repaired on your specific vehicle. Recall repairs are normally free at an authorized dealer.

Other Western Star 49X years

Other 2025 Western Star models