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BMW X5 Recall 25V644: Starter Motor May Overheat and Cause a Fire

NHTSA campaign 25V644, reported September 25, 2025, 145,102 vehicles potentially affected.

What this recall means for you

The starter motor may overheat after repeated start attempts because of an electrical overload. An overheated starter can ignite nearby combustible material in the engine compartment, which raises the risk of a fire.

Dealers will replace the engine starter free of charge. Vehicles that were previously repaired under recall 24V576 will need to be repaired again under this recall. Owner notification letters were mailed February 9, 2026. You can contact BMW customer service at 1-800-525-7417, and you can check whether your VIN is involved in this recall at NHTSA.gov.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 25V644BMW of North America, LLC
Component
ELECTRICAL SYSTEM:STARTER ASSEMBLY
Problem
BMW of North America, LLC (BMW) is recalling certain 2020 340I, X6, 2020-2025 840I, 2020-2022 740LI, 2019-2020 X7, and X5 vehicles. After repeated attempts, the starter motor may overheat from an electrical overload.
Risk
An overheated starter motor can ignite nearby combustible material in the engine compartment, increasing the risk of a fire.
Remedy
Dealers will replace the engine starter, free of charge. This recall includes vehicles repaired under recall 24V576 and those owners will need to have their vehicle repaired again. Owner notification letters were mailed February 9, 2026. Owners may contact BMW customer service at 1-800-525-7417. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov November 17, 2025.

Affected vehicles

BMW 340i2020
BMW 740LI202020212022
BMW 840i202020212022202320242025
BMW X520192020
BMW X62020
BMW X720192020