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Ford Fusion Recall 16V384: Passenger airbag may rupture and spray metal fragments

NHTSA campaign 16V384, reported May 31, 2016, 1,892,343 vehicles potentially affected.

What this recall means for you

The passenger-side frontal airbag inflator can rupture in a crash that deploys the front airbags. Over time, long-term exposure to humidity and temperature changes degrades the propellant inside the inflator. When it fails, metal fragments can strike occupants and cause serious injury or death.

Owners are advised not to drive the affected vehicle until the repair has been completed. Parts were not yet available when interim letters were mailed on July 15, 2016, so you will receive a second notice from Ford once remedy parts are ready. Replacement of the passenger frontal airbag inflator is free at an authorized dealer.

If you have questions, contact Ford customer service at 1-866-436-7332 and reference recall 19S01. You can also check your vehicle identification number (VIN) for open recalls to confirm whether your vehicle is affected.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 16V384Ford Motor Company
Component
AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE
Problem
Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
Risk
An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Remedy
Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Affected vehicles

Ford Edge2007200820092010
Ford Ford GT20052006
Ford Fusion200620072008200920102011
Ford Mustang2005200620072008200920102011
Ford Ranger20072008200920102011
Lincoln MKX2007200820092010
Lincoln MKZ200620072008200920102011
Lincoln Zephyr200620072008200920102011
Mercury Milan200620072008200920102011