CarRecallWatchThe 2020 KTM 790 Adventure has 2 safety recalls on file with NHTSA.
Owners have filed 11 complaints with NHTSA.
The most-reported problem area is Engine (7 reports).
2Recalls
11Owner complaints
0Crashes reported
n/aNHTSA safety rating
Is the repair still open on your 790 Adventure?
2020 KTM 790 Adventure recalls
Weak Front Brake Spring Can Reduce Stopping Power
The front brake master cylinder on these motorcycles may have a return spring that is too weak.
Rear brake hose can overheat and cause rear brake failure
The rear brake hose on these motorcycles may overheat.
Most common 2020 KTM 790 Adventure problems
Problem areas named in the 11 complaints owners filed with NHTSA.
| Problem area | Reports |
|---|---|
| Engine | 7 |
| Fuel/Propulsion System | 2 |
| Service Brakes | 1 |
| Exterior Lighting | 1 |
| Suspension | 1 |
| Power Train | 1 |
What owners report
At approximately 14,700 Miles, the motor on the bike shut off abruptly while riding at 60 mph down the road while negotiating a blind curve. The vehicle was catastrophically disabled with no warning sounds, lights, or codes and left me stranded in an area with limited cell reception and in a blind spot for approaching vehicles with no shoulder to safely park on. The bike had not yet seen its first scheduled maintenance interval (manufacturer recommends 18,000 miles) and had received multiple oil changes well before scheduled intervals. No aftermarket modifications were done to the engine, air, fuel or other pertinent systems. Upon disassembling the motor for inspection, there was substantial
Engine requires multiple tries to start when cold due to inadequate fuel supply from fuel sensors or fuel injectors. A recurring issue, this happens upon starting every time the engine is cold. This is a known issue by KTM. When the bike was returned to dealer, they reset the sensors and the bike operated normally for a short time and then returned to faulty starting procedure. The starting issue places an inordinate drain on the battery putting the rider at risk of being stranded.
Riding at a constant speed in either 3rd or 4th gear, approx. 30-40mph. Was preparing to make a left turn in the left turn lane so began decelerating by downshifting through all gears until reaching neutral. Once I got to neutral, the engine stalled within 1 or 2 seconds later. Light braking was being applied during this event. Engine stalled while motorcycle was still in motion, approx around 10-20mph. Used brakes to completely stop motorcycle and restarted it without issue. There are lots of discussions about this engine stalling issue in forums online.
The main rear shock shaft seal has failed on two separate occasions causing shock oil to spill all over the catalytic converter posing a huge risk for fire. On both failure instances the motorcycle was being transported on a motorcycle specific hitch rack on the back of my pickup truck. The first shock seal failure occurred when I was transporting the motorcycle to my local dealer for service and the temperature was 16 degrees Fahrenheit during transport. The second shock seal failure occurred when I was transporting the motorcycle to Moab for a riding trip and the temperature dropped down to -6 degrees Fahrenheit during transport. KTM completed the first repair under warranty, which only la
The engineâs intake crank lobe (left side) and itâs follower wore unexpectedly to a point that the engine is unusable without inspection and replacement of internal parts. All manufacturerâs service instructions were strictly adhered to and the motorcycle (and original engine) has little more than 10,500 miles on it. Engine can break down completely if operated in its current state and leave the vehicleâs operator in a position of potential harm, especially during off-highway use, which this vehicle is designed for. Vehicle is available for inspection upon request. (Pictures of internal engine damage are attached.) Dealer currently has vehicle; states they will not be able to ind
2020 KTM 790 Adventure questions
Does the 2020 KTM 790 Adventure have any recalls?
Yes. NHTSA lists 2 safety recalls for the 2020 KTM 790 Adventure: Weak Front Brake Spring Can Reduce Stopping Power; Rear brake hose can overheat and cause rear brake failure. Recall repairs are normally free at an authorized dealer.
What are the most common problems with the 2020 KTM 790 Adventure?
Based on 11 owner complaints filed with NHTSA, the most-reported problem areas are Engine (7), Fuel/Propulsion System (2), Service Brakes (1).
How do I check if a recall on my 2020 KTM 790 Adventure has been fixed?
Enter your 17-character VIN in our VIN recall check. It shows open recalls that have not been repaired on your specific vehicle. Recall repairs are normally free at an authorized dealer.