CarRecallWatchThe 2018 BMW 540d has 4 safety recalls on file with NHTSA.
Owners have filed 3 complaints with NHTSA.
The most-reported problem area is Engine (2 reports).
2018 BMW 540d recalls
EGR Cooler Leak Can Cause Engine Fire
The exhaust gas recirculation (EGR) cooler may develop an internal leak, allowing coolant to mix with soot from the diesel engine.
Coolant Leak Can Melt Intake Manifold and Cause Fire
The exhaust gas recirculation (EGR) cooler can leak coolant internally.
Rear-view camera image can be turned off, raising crash risk
The rear-view camera display on these vehicles can be adjusted so the backup camera image no longer appears, and the system keeps that setting the next time the car is put in reverse.
Crankshaft sensor firmware can cause engine stall
A crankshaft sensor may have incorrect firmware.
Most common 2018 BMW 540d problems
Problem areas named in the 3 complaints owners filed with NHTSA.
| Problem area | Reports |
|---|---|
| Engine | 2 |
| Air Bags | 1 |
| Fuel/Propulsion System | 1 |
What owners report
The 540d has swirl flaps on the intake manifold to regulate air intake so it adjusts how much air the intake manifold feeds the engine. There's an actuator motor that connects to the swirl flap shaft that connects via a plastic linkage. When the linkage breaks, the flaps are no longer controlled by the actuator and stays in its semi closed state. The result is when you give it full throttle, it spews out plumes of black smoke that is thick and the equivalent to rolling coal on a deleted diesel truck. The car still runs, but this poses a danger to those behind you and not very environmentally friendly to spew out soot. BMW's solution is a $6,000 repair bill, because the entire intake mani
My passenger restraint system randomly faults. Problem with passenger seat mat. Many BMW owners have reported the issue. Should be recalled by BMW.
There is an exhaust leak which has developed in the turbo. This causes untreated fumes and soot to be emitted in the engine compartment. This untreated exhaust makes its way into the passenger cabin, putting passengers at safety risk due to untreated exhaust fumes entering the cabin. The dealership has acknowledged the issue and describes it as follows: "The soot that you have seen and the smell is coming out of the wastegate shaft which by design there is a tolerance for it to move, but due to back pressure from the soot build up before the regen has occurred there is some soot that comes out." This problem happens every time I start and drive the car. The dealership is stating that th
2018 BMW 540d questions
Does the 2018 BMW 540d have any recalls?
Yes. NHTSA lists 4 safety recalls for the 2018 BMW 540d: EGR Cooler Leak Can Cause Engine Fire; Coolant Leak Can Melt Intake Manifold and Cause Fire; Rear-view camera image can be turned off, raising crash risk; Crankshaft sensor firmware can cause engine stall. Recall repairs are normally free at an authorized dealer.
What are the most common problems with the 2018 BMW 540d?
Based on 3 owner complaints filed with NHTSA, the most-reported problem areas are Engine (2), Air Bags (1), Fuel/Propulsion System (1).
How do I check if a recall on my 2018 BMW 540d has been fixed?
Enter your 17-character VIN in our VIN recall check. It shows open recalls that have not been repaired on your specific vehicle. Recall repairs are normally free at an authorized dealer.