CarRecallWatchThe 2016 BMW 535d has 5 safety recalls on file with NHTSA.
Owners have filed 9 complaints with NHTSA, including 1 fire.
The most-reported problem area is Engine (4 reports).
2016 BMW 535d recalls
Diesel EGR Cooler Leak Can Melt Intake Manifold and Cause Fire
The exhaust gas recirculation (EGR) cooler in these diesel vehicles may leak coolant internally.
Fuel Pump May Fail, Causing Engine Stall While Driving
The high-pressure fuel pump in these diesel vehicles may fail.
Coolant leak can melt engine intake, risking fire
An internal leak in the exhaust gas recirculation (EGR) cooler can let engine coolant mix with diesel soot.
Seat-Mounted Side Air Bags May Fail to Deploy in a Crash
Certain vehicles have seat-mounted side air bag inflator initiators that may fail to ignite during a crash.
Child Seat Anchor May Not Fully Latch, Raising Crash Injury Risk
The inboard lower anchor for child restraints on the left rear seat may have been bent downward.
Most common 2016 BMW 535d problems
Problem areas named in the 9 complaints owners filed with NHTSA.
| Problem area | Reports |
|---|---|
| Engine | 4 |
| Fuel System, Diesel | 3 |
| Tires | 1 |
| Unknown Or Other | 1 |
| Power Train | 1 |
| Fuel/Propulsion System | 1 |
What owners report
On [XXX], the coolant connector flange on my 2016 BMW 535d (VIN: [XXX] ) catastrophically failed, causing complete coolant loss. I immediately contacted BMW of Las Vegas and was instructed to drive it in despite fluid visibly leaking through the undercarriage. The next day, [XXX], BMW performed Recall 21V-907 (EGR cooler replacement), which involved draining and reconnecting the coolant circuitâbut they left the failed flange in place. The failed flange connects directly to the new EGR coolant return hose installed under the recall. BMW had full access to the part but chose not to inspect or replace it. The dealer submitted a consequential damage claim to BMW North America, which was deni
The contact owns a 2016 BMW 535D. The contact stated while driving approximately 25 MPH, the vehicle experienced a loss of motive power. No warning lights were illuminated. The vehicle was towed to a local dealer where it was diagnosed with high-pressure fuel pump failure. The vehicle was left at the local dealer, where it remained for further repairs. The vehicle was not repaired. Upon further investigation, the contact related the failure to NHTSA Campaign Number: 21V586000 (Fuel System, Diesel); however, the VIN was not included. The manufacturer was made aware of the failure. The failure mileage was approximately 116,000.
Valve cover leak Oil filter housing leak Super common that these items leak in the bmw N57 diesel engines. Increased risk of fire. I am in the Facebook group with many other owners of the same engine, and almost everyone runs into the same problems by 100,000 miles.
HIGH PRESSURE FUEL PUMP HAS SUDDENLY FAILED CAUSING A IMMEDIATE ENGINE STALL WITHOUT WARNING. WILL NOT RESTART EVEN THOUGH IT DOES TURN OVER. CODE READS LOW FUEL PRESSURE AT FUEL RAIL. FUEL TANK LIFT PUMP IS WORKING CORRECTLY. THERE IS A RECALL FOR SOME 2014 TO 2016 535D FOR THIS FAILURE. WHY IS MINE NOT COVERED? 122,400 MILES.
A recall campaign No. 21V-907 was issued for my car on November 19, 2021 for the EGR Cooler. In the past 6 months I've had to add engine coolant to the cooling system reservoir and I made sure it is not leaking on the ground. On 8-8-22 I had a check engine light(MIL) with a stored code of P2004 which indicated: Intake manifold runner control (IMRC) is stuck in the open position. According to your recall letter, an EGR Cooler leak could develop and the coolant could mix with the soot deposits in the intake manifold and under certain conditions it could result in a fire. I have experienced a reduction in engine power, a warning symbol of low engine coolant, and an unpleasant exhaust odor
2016 BMW 535d questions
Does the 2016 BMW 535d have any recalls?
Yes. NHTSA lists 5 safety recalls for the 2016 BMW 535d: Diesel EGR Cooler Leak Can Melt Intake Manifold and Cause Fire; Fuel Pump May Fail, Causing Engine Stall While Driving; Coolant leak can melt engine intake, risking fire; Seat-Mounted Side Air Bags May Fail to Deploy in a Crash; Child Seat Anchor May Not Fully Latch, Raising Crash Injury Risk. Recall repairs are normally free at an authorized dealer.
What are the most common problems with the 2016 BMW 535d?
Based on 9 owner complaints filed with NHTSA, the most-reported problem areas are Engine (4), Fuel System, Diesel (3), Tires (1).
How do I check if a recall on my 2016 BMW 535d has been fixed?
Enter your 17-character VIN in our VIN recall check. It shows open recalls that have not been repaired on your specific vehicle. Recall repairs are normally free at an authorized dealer.