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Kia K5 Recall 25V794: Fuel Tank Can Melt and Leak, Raising Fire Risk

NHTSA campaign 25V794, reported November 17, 2025, 250,547 vehicles potentially affected.

What this recall means for you

A damaged check valve in the fuel system can let air into the gas tank. The tank can then expand and touch hot exhaust parts, which may melt it. A melted tank can leak fuel and increase the risk of a fire.

Dealers will replace the check valve, inspect the fuel tank for damage, and replace the tank if needed. All repairs are free of charge. Owner notification letters were mailed January 16, 2026. If you have questions, contact Kia customer service at 800-333-4542. Check your VIN for open recalls on NHTSA.gov, where involved VINs are searchable beginning December 1, 2025.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 25V794Kia America, Inc.
Component
FUEL SYSTEM, GASOLINE
Problem
Kia America, Inc. (Kia) is recalling certain 2021-2024 K5 vehicles. A damaged check valve can allow air to enter the fuel tank, causing it to expand and contact hot exhaust components, melting the tank.
Risk
A melted fuel tank can leak, increasing the risk of a fire.
Remedy
Dealers will replace the check valve. The fuel tank will be inspected for damage and replaced as necessary. All repairs will be performed free of charge. Owner notification letters were mailed January 16, 2026. Owners may contact Kia customer service at 800-333-4542. Kia's number for this recall is SC356. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning December 1, 2025.

Affected vehicles

Kia K52021202220232024