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MCI D4520 Recall 25V457: Misplaced emergency exit labels may delay bus escape

NHTSA campaign 25V457, reported July 8, 2025, 321 vehicles potentially affected.

What this recall means for you

Certain motor coaches have an emergency exit label that may be installed in the wrong location. The vehicles therefore do not fully meet Federal Motor Vehicle Safety Standard 217, which covers bus emergency exits and window retention and release.

Incorrectly placed labels may prevent or delay use of the emergency exit during an emergency, increasing the risk of injury to passengers.

The remedy is free. Motor Coach Industries will install or mail replacement labels as needed at no charge. Owner notification letters were mailed August 6, 2025. To arrange the fix or ask questions, contact MCI customer service at 1-800-241-2947, and check your vehicle identification number for any open recalls.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 25V457Motor Coach Industries
Component
EQUIPMENT:OTHER:LABELS
Problem
Motor Coach Industries (MCI) is recalling certain 2025 D4520, D45CRTLE, D45CRT, J3500, and 2025-2026 J4500 buses. The emergency exit label may be placed in the incorrect location. As such, these vehicles fail to conform to Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."
Risk
Incorrectly located labels may prevent or delay the use of the emergency exit, increasing the risk of injury.
Remedy
MCI will install or mail labels as necessary, free of charge. Owner notification letters were mailed August 6, 2025. Owners may contact MCI customer service at 1-800-241-2947.

Affected vehicles

MCI D45 CRT LE2025
MCI D45202025
MCI D45CRT2025
MCI J35002025
MCI J450020252026