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Lincoln Aviator Recall 25V349: High-voltage battery cell defect can cause loss of power or fire

NHTSA campaign 25V349, reported May 23, 2025, 8 vehicles potentially affected.

What this recall means for you

Some 2020-2021 Lincoln Aviator plug-in hybrids with the 3.0L PHEV engine were repaired incorrectly under an earlier recall, 23V626. A manufacturing defect in one or more high-voltage battery cells can cause an internal short circuit and battery failure.

Battery failure can cause a loss of drive power, which raises the risk of a crash. It can also increase the risk of a fire.

Dealers will update the Battery Energy Control Module software at no cost to you. Owner notification letters were mailed June 26, 2025. You can contact Ford customer service at 1-866-436-7332, referencing Ford recall number 25S58, and you can check your vehicle identification number for open recalls.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 25V349Ford Motor Company
Component
ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY
Problem
Ford Motor Company (Ford) is recalling certain 2020-2021 Lincoln Aviator vehicles equipped with 3.0L PHEV engines that were repaired incorrectly under recall 23V626. A manufacturing defect in one or more of the high voltage battery cells may result in an internal short circuit and battery failure.
Risk
Battery failure can cause a loss of drive power, increasing the risk of a crash. Battery failure can also increase the risk of a fire.
Remedy
Dealers will update the Battery Energy Control Module software, free of charge. Owner notification letters were mailed June 26, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S58.

Affected vehicles

Lincoln Aviator20202021