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Motiv F-59 BEV Chassis School Bus Recall 24V602: Software Fault Can Shut Down Bus Power and Steering Assist

NHTSA campaign 24V602, reported August 12, 2024, 28 vehicles potentially affected.

What this recall means for you

Certain electric school buses built from 2020 to 2023 with the Motiv Gen 5 EPIC powertrain may have vehicle control software that can incorrectly classify a loss of isolation between the chassis and the high voltage system. When this happens, the high voltage batteries can shut down.

A battery shutdown can cause loss of steering and brake power assist, as well as loss of drive power. Losing these functions raises the risk of a crash.

The remedy is a free over-the-air software update from Motiv, and owner notification letters were mailed September 5, 2024. For questions, contact Motiv customer service at 1-650-458-4804, and check your vehicle identification number for any open recalls.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 24V602Motiv Power Systems
Component
ELECTRICAL SYSTEM:PROPULSION SYSTEM:CHARGING:MODULE:SOFTWARE
Problem
Motiv Power Systems, Inc. (Motiv) is recalling certain 2021-2023 F-450 and 2020 F-59 school buses equipped with a Motiv Gen 5 EPIC powertrain. The vehicle control software could misclassify a loss of isolation between the chassis and high voltage system, shutting down the high voltage (HV) batteries.
Risk
The shutdown of the HV batteries can cause a loss of steering and brake power assist, and drive power, increasing the risk of a crash.
Remedy
Motiv will release an over-the-air (OTA) software update, free of charge. Owner notification letters were mailed September 5, 2024. Owners may contact Motiv customer service at 1-650-458-4804.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Affected vehicles

Motiv E-450 BEV Chassis School Bus202120222023
Motiv F-59 BEV Chassis School Bus2020