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Motiv F-53 BEV Chassis Recall 24V546: Software Fault Can Shut Down Battery and Cause Loss of Steering and Braking Assist

NHTSA campaign 24V546, reported July 22, 2024, 200 vehicles potentially affected.

What this recall means for you

Certain electric Motiv chassis vehicles have vehicle control software that can misclassify a loss of isolation between the chassis and the high voltage system. When this happens, the high voltage batteries can shut down unexpectedly.

A battery shutdown can cause a loss of power steering, loss of brake power assist, and loss of drive power, which increases the risk of a crash. Owners should check their vehicle's VIN for open recalls and watch for any notice from Motiv Power Systems.

The remedy is a free over-the-air software update that Motiv will deliver to the vehicle. Owner notification letters were mailed September 5, 2024. Owners with questions can contact Motiv customer service at 1-650-458-4804.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 24V546Motiv Power Systems
Component
ELECTRICAL SYSTEM:PROPULSION SYSTEM:CHARGING:MODULE:SOFTWARE
Problem
Motiv Power Systems, Inc. (Motiv) is recalling certain 2021-2024 E-450, 2019-2023 F-59, and 2019-2020 F-53 vehicles equipped with a Motiv Gen 5 EPIC powertrain. The vehicle control software could misclassify a loss of isolation between the chassis and high voltage system, shutting down the high voltage (HV) batteries.
Risk
The shutdown of the HV batteries can cause a loss of power steering, brake power assist, and drive power, increasing the risk of a crash.
Remedy
Motiv will release an over-the-air (OTA) software update, free of charge. Owner notification letters were mailed September 5, 2024. Owners may contact Motiv customer service at 1-650-458-4804.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Affected vehicles

Motiv E-450 BEV Chassis2021202220232024
Motiv F-53 BEV Chassis20192020
Motiv F-59 BEV Chassis20192020202120222023