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New Flyer XD35 Recall 24V425: Fuel Hose May Detach, Causing Leaks and Fire Risk

NHTSA campaign 24V425, reported June 11, 2024, 27 vehicles potentially affected.

What this recall means for you

Certain 2023 New Flyer XD35, XD40, and XD60 buses equipped with Cummins L9 diesel engines may have remote fuel filter hoses that can separate from their fittings. This can cause a fuel leak and a loss of fuel supply to the engine.

A fuel leak near an ignition source can increase the risk of a fire, and a lack of fuel can stall the engine, which raises the risk of a crash. Owners should take this recall seriously.

The repair is free. Cummins will replace the fuel filter hoses at no charge through an authorized dealer. Owner notification letters are expected to be mailed July 21, 2024. You can contact New Flyer customer service at 1-800-241-2947 for more information, and check your vehicle identification number (VIN) for open recalls.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 24V425New Flyer of America, Inc.
Component
FUEL SYSTEM, DIESEL:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Problem
New Flyer of America, Inc. (New Flyer) is recalling certain 2023 XD35, XD40, and XD60 vehicles equipped with certain Cummins L9 diesel engines. The remote fuel filter hoses may become separated from the fitting, which can result in a fuel leak and a lack of fuel supply to the engine.
Risk
A fuel leak in the presence of an ignition source increases the risk of a fire. Additionally, a lack of fuel can cause an engine stall, increasing the risk of a crash.
Remedy
Cummins will replace the fuel filter hoses, free of charge. Owner notification letters are expected to be mailed July 21, 2024. Owners may contact New Flyer customer service at 1-800-241-2947.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Affected vehicles

New Flyer XD352023
New Flyer XD402023
New Flyer XD602023