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Ford Explorer Recall 22V454: Engine rails may detach or weaken crash protection

NHTSA campaign 22V454, reported June 24, 2022, 776 vehicles potentially affected.

What this recall means for you

The engine rails on certain 2022 Ford Explorer and Lincoln Aviator vehicles may have been improperly heat-treated. This can reduce the vehicle's structural protection in a crash, increasing the risk of injury. In addition, an engine rail may detach and contact the road while driving, increasing the risk of a crash. The vehicles fail to comply with Federal Motor Vehicle Safety Standards 208 (Occupant Crash Protection) and 301 (Fuel System Integrity).

If your vehicle is affected, take it to an authorized Ford or Lincoln dealer. Dealers will perform an engine rail strength test and replace the rails as necessary, free of charge. If the engine rails need to be replaced, owners will have the option of a vehicle replacement or buyback. Owner notification letters were mailed August 22, 2022. You can contact Ford customer service at 1-866-436-7332, referencing Ford recall number 22C13.

To check whether your vehicle has open recalls, enter your Vehicle Identification Number (VIN) on the NHTSA or manufacturer recall lookup tools.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 22V454Ford Motor Company
Component
ENGINE; STRUCTURE:FRAME AND MEMBERS
Problem
Ford Motor Company (Ford) is recalling certain 2022 Lincoln Aviator and Ford Explorer vehicles. The engine rails may have been improperly heat-treated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 208, "Occupant Crash Protection" and 301, "Fuel System Integrity."
Risk
Improperly heat-treated engine rails may reduce the vehicle's structural protection in a crash, increasing the risk of injury. In addition, an engine rail may detach and contact the road while driving, increasing the risk of a crash.
Remedy
Dealers will perform an engine rail strength test and replace the rails as necessary, free of charge. If the engine rails require replacement, owners will have the option for a vehicle replacement or buyback. Owner notification letters were mailed August 22, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22C13.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Affected vehicles

Ford Explorer2022
Lincoln Aviator2022