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Roush Cleantech Ford E-450 Recall 22V408: Fuel return line can corrode and leak, raising fire risk

NHTSA campaign 22V408, reported June 9, 2022, 3,285 vehicles potentially affected.

What this recall means for you

Certain altered Ford E-Series and F-Series trucks converted by Roush CleanTech may have a fuel return line whose zinc plating can break away when struck by road debris. This lets two dissimilar metals contact each other, causing corrosion.

A corroded fuel line can leak fuel and increase the risk of a fire. Owners should take this recall seriously and not delay getting the vehicle inspected and repaired.

Dealers will replace the fuel return lines free of charge. Interim owner notifications were mailed in August 2022, and remedy parts are expected to become available in January 2023. You can contact Roush customer service at 1-800-597-6874, referencing recall number VA-J2044, and check your VIN for open recalls.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 22V408Roush CleanTech, LLC
Component
FUEL SYSTEM, OTHER:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Problem
Roush CleanTech, LLC (Roush) is recalling certain altered 2016-2022 Ford E350, E450, F450, F550, F53, F59, F650 and F750 trucks that were sold, or registered in Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington D.C., West Virginia, and Wisconsin. The zinc-plating on the fuel return line may break away when contacted by road debris, causing two dissimilar metals on the fuel line to contact each other and corrode.
Risk
A corroded fuel line can leak fuel and increase the risk of a fire.
Remedy
Dealers will replace the fuel return lines, free of charge. Interim owner notifications, informing owners of the safety risk, were mailed in August 2022. Remedy parts are expected to become available in January 2023. Owners may contact Roush's customer service at 1-800-597-6874. Roush's number for this recall is VA-J2044.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Affected vehicles

Roush Cleantech Ford E-3502016201720182019202020212022
Roush Cleantech Ford E-4502016201720182019202020212022
Roush Cleantech Ford F-4502016201720182019202020212022
Roush Cleantech Ford F-532016201720182019202020212022
Roush Cleantech Ford F-5502016201720182019202020212022
Roush Cleantech Ford F-592016201720182019202020212022
Roush Cleantech Ford F-6502016201720182019202020212022
Roush Cleantech Ford F-7502016201720182019202020212022