- Component
- FUEL SYSTEM, DIESEL:FUEL INJECTION SYSTEM:FUEL RAIL
- Problem
- Motor Coach Industries (MCI) is recalling certain 2019-2022 D4000 ISTV, D4500, 2021 D4000, D4520, 2020-2021 D4505, D4005, 2020-2022 D45CRTLE, and 2019-2021 J4500 vehicles equipped with certain Cummins X12 diesel engines. The fuel tubes between the fuel rail and the injectors for cylinders four, five, and six may fatigue and crack, which can result in a high pressure fuel leak.
- Risk
- A high pressure fuel leak in the presence of an ignition source can increase the risk of a fire.
- Remedy
- On engines with 75 miles or less, Cummins dealers will install vibration isolators to the fuel tubes. Engines with more than 75 miles will receive new fuel tubes with vibration isolators. Repairs will be performed free of charge. Owner notification letters were mailed March 11, 2022. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is R21-028.
- Notes
- Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
What this recall means for you
Certain buses with Cummins X12 diesel engines may have fuel tubes between the fuel rail and the injectors for cylinders four, five, and six that can fatigue and crack. This can cause a high pressure fuel leak. If fuel leaks in the presence of an ignition source, the risk of a fire increases.
Authorized Cummins dealers will repair affected vehicles free of charge. Engines with 75 miles or less will have vibration isolators installed on the fuel tubes. Engines with more than 75 miles will receive new fuel tubes with vibration isolators. Owner notification letters were mailed March 11, 2022.
If you own an affected vehicle, contact Motor Coach Industries customer service at 1-800-241-2947 and ask about recall R21-028. Check your vehicle identification number (VIN) for open recalls to confirm whether your vehicle is included.
Official recall notice
Affected vehicles
| MCI D4000 | 2021 |
|---|---|
| MCI D4000 Istv | 2019202020212022 |
| MCI D4005 | 20202021 |
| MCI D45 CRT LE | 202020212022 |
| MCI D4500 | 2019202020212022 |
| MCI D4505 | 20202021 |
| MCI D4520 | 2021 |
| MCI J4500 | 201920202021 |