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New Flyer XD60 Recall 21V365: Fuel Rail Leak Can Cause Fire in Some Buses

NHTSA campaign 21V365, reported May 18, 2021, 3,600 vehicles potentially affected.

What this recall means for you

Some New Flyer buses may have a sealing washer that does not seat correctly in the fuel rail's pilot bore holes. This can allow the high-pressure fuel rail assembly to leak diesel fuel.

A fuel leak in the presence of an ignition source increases the risk of a fire. Owners of the affected 2016-2021 XD40, XD35, XD60, XDE35, XDE40 and XDE60 vehicles should contact New Flyer customer service at 1-204-224-6706 (recall number R21-008) to confirm whether their vehicle is included. Owner notification letters were mailed on June 28, 2021.

New Flyer will inspect the fuel rail threads and replace the rail as necessary, free of charge. Check your vehicle identification number (VIN) for open recalls to see whether this repair is still outstanding for your bus.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 21V365New Flyer of America, Inc.
Component
FUEL SYSTEM, DIESEL:FUEL INJECTION SYSTEM:FUEL RAIL
Problem
New Flyer of America, Inc. (New Flyer) is recalling certain 2017-2021 XD40, XD35, 2016-2021 XD60, 2017 XDE35, 2016-2020 XDE40, XDE60 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
Risk
A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy
New Flyer will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on June 28, 2021. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R21-008.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Affected vehicles

New Flyer XD3520172018201920202021
New Flyer XD4020172018201920202021
New Flyer XD60201620172018201920202021
New Flyer XDE352017
New Flyer XDE4020162017201820192020
New Flyer XDE6020162017201820192020