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KTM 1190 Adventure Recall 16V854: Frayed wiring can melt brake line, causing brake failure

NHTSA campaign 16V854, reported November 28, 2016, 7,801 vehicles potentially affected.

What this recall means for you

The wiring harness for the electronic control unit can fray and contact the ABS modulator. If the brake line is electrically conductive, it may overheat and melt.

If a brake line melts, brake failure may result, which increases the risk of a crash.

KTM will notify owners, and authorized dealers will reposition the wiring harness for the electronic control unit free of charge. The manufacturer has not yet provided a notification schedule. You can contact KTM customer service at 1-888-985-6090, and check your VIN for open recalls.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 16V854KTM North America, Inc.
Component
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
Problem
KTM North America, Inc. (KTM) is recalling certain model year 2015-2016 1290 Super Adventure motorcycles manufactured December 1, 2014, to March 10, 2016, and 2013-2016 1190 Adventure and Adventure R motorcycles manufactured November 20, 2012, to April 25, 2016. In the affected vehicles, the wiring harness can fray and contact the ABS modulator. If the brake line is electrically conductive, the brake line may overheat and melt.
Risk
If the brake line melts, brake failure may result, increasing the risk of a crash.
Remedy
KTM will notify owners, and dealers will re-position the wiring harness for the electronic control unit, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact KTM customer service at 1-888-985-6090.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Affected vehicles

KTM 1190 Adventure2013201420152016
KTM 1190 Adventure R2013201420152016
KTM 1290 Super Adventure20152016