Home / Latest recalls / 16V746

BMW X5 Recall 16V746: Fuel Pump Wires Can Melt, Causing Leaks or Stalls

NHTSA campaign 16V746, reported October 17, 2016, 136,188 vehicles potentially affected.

What this recall means for you

Some vehicles have in-tank fuel pumps with wire contacts that may not be crimped tightly enough. Loose wires can cause the connector to melt, which may lead to a fuel leak. The fuel pump may also stop working, which could stall the engine and raise the risk of a crash.

BMW will notify owners, and authorized dealers will replace the fuel pump module at no charge. If you have questions, you can contact BMW customer service at 1-800-525-7417. Check your VIN for open recalls to confirm whether your vehicle is affected.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 16V746BMW of North America, LLC
Component
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Problem
BMW of North America, LLC (BMW) is recalling certain model year 2007-2011 BMW X5 3.0si, X5 4.8i, X5 M, X5 xDrive30i, X5 xDrive35i, X5 xDrive48i and X5 xDrive50i, 2008-2011 X6 x Drive35i, X6 xDrive50i and X6 M, 2010-2011 X6 ActiveHybrid, 535i xDrive Gran Turismo, 535i Gran Turismo, 550i xDrive Gran Turismo and 550i Gran Turismo, 2011-2012 528i, 535i, 535i xDrive, 550i and 550i xDrive and 2012 535i ActiveHybrid, 640i Convertible, 650i Convertible, 650i xDrive Convertible, 650i Coupe and 650i Coupe xDrive vehicles. The affected vehicles have in-tank fuel pumps that may have insufficiently crimped wire contacts.
Risk
The loose wires may cause the connector to melt, resulting in a fuel leak. Additionally, the fuel pump may stop working, possibly causing an engine stall and increase the risk of a crash.
Remedy
BMW will notify owners, and dealers will replace the fuel pump module, free of charge. The recall began February 2017. Owners may contact BMW customer service at 1-800-525-7417.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Affected vehicles

BMW 5-SERIES Gran Turismo20102011
BMW 528i20112012
BMW 535i20112012
BMW 535i Activehybrid2012
BMW 550i20112012
BMW 640i2012
BMW 650i2012
BMW X520072008200920102011
BMW X62008200920102011
BMW X6 Activehybrid SAC20102011