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Chevrolet Malibu Hybrid Recall 16V521: Hybrid Battery Switch May Disconnect Power While Driving

NHTSA campaign 16V521, reported July 8, 2016, 534 vehicles potentially affected.

What this recall means for you

Some 2016 Malibu Hybrids built between October 2015 and June 2016 have a manual service disconnect switch for the high-voltage battery that may not be properly installed. If it does not lock into position, it can unexpectedly cut high-voltage power while the vehicle is being driven, stalling the car.

A sudden stall increases the risk of a crash. If you own an affected vehicle, General Motors will notify you, and an authorized Chevrolet dealer will inspect the switch and correct its installation if needed, at no cost to you.

You can contact Chevrolet customer service at 1-800-222-1020 for more information. Check your vehicle identification number (VIN) for open recalls to confirm whether your car is included.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 16V521General Motors LLC
Component
HYBRID PROPULSION SYSTEM
Problem
General Motors LLC (GM) is recalling certain model year 2016 Malibu Hybrid vehicles manufactured October 27, 2015, to June 3, 2016. The affected vehicles have a shut-off switch for the high voltage battery for use when servicing the vehicle. This manual service disconnect switch (MSD) may not be properly installed and thus may not lock into position, unexpectedly disconnecting the high-voltage power while driving, effectively stalling the vehicle.
Risk
A vehicle stall increases the risk of a crash.
Remedy
GM will notify owners, and dealers will inspect the MSD and correct the installation, as necessary, free of charge. The recall began on August 10, 2016. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 51230.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Affected vehicles

Chevrolet Malibu Hybrid2016