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Yamaha FJ-09 Recall 15V176: Shifting May Fail on Motorcycles, Raising Crash Risk

NHTSA campaign 15V176, reported March 25, 2015, 4,900 vehicles potentially affected.

What this recall means for you

A shift cam segment stopper on certain motorcycles may have been made with a sharp edge on the inside of its bend instead of a smooth curve. Over time, this stopper can crack and possibly fracture at that sharp edge.

If the stopper breaks, the transmission may not shift properly, which increases the risk of a crash. Affected owners should check their VIN for open recalls and contact Yamaha customer service at 1-800-962-7926 if they have questions.

Yamaha will notify owners, and authorized dealers will replace the shift shaft assembly with a new one free of charge.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 15V176Yamaha Motor Corporation, USA
Component
POWER TRAIN:MANUAL TRANSMISSION
Problem
Yamaha Motor Corporation, USA (Yamaha) is recalling certain model year 2015 FJ-09 (FJ09F/FC), FZ-09 (FZ09F/FC), FZ6R (FZ6RF/FC), Super Tenere (XTZ12F/FC), Super Tenere ES (XTZ12EF/EFC), and R6 (YZF-R6) motorcycles manufactured September 1, 2014, to November 17, 2014. The affected motorcycles may have an incorrectly manufactured shift cam segment stopper, having a sharp edge on the inside of the bend instead of a smooth radius. As a result, the stopper can crack and possibly fracture at this sharp edge.
Risk
If the stopper fractures, the transmission may not shift properly, increasing the risk of a crash.
Remedy
Yamaha will notify owners, and dealers will replace the shift shaft assembly with a new one, free of charge. The recall began on April 6, 2015. Owners may contact Yamaha customer service at 1-800-962-7926.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Affected vehicles

Yamaha FJ-092015
Yamaha FZ-092015
Yamaha FZ6R2015
Yamaha Super Tenere2015
Yamaha Super Tenere ES2015
Yamaha YZF-R62015