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Yamaha Road Star Recall 03V309: Power Train:Manual Transmission

NHTSA campaign 03V309, reported August 26, 2003, 29,139 vehicles potentially affected.

Check whether this recall is open on your vehicle

The repair is normally free at an authorized dealer.

Official recall notice

Safety recall 03V309YAMAHA MOTOR CORPORATION, USA
Component
POWER TRAIN:MANUAL TRANSMISSION
Problem
IN THE TRANSMISSION ON CERTAIN MOTORCYCLES, THE SECOND/THIRD PINION GEAR MAY BE INCORRECTLY MACHINED WHICH COULD CAUSE ABNORMAL WEAR THAT EVENTUALLY RESULTS IN A BROKEN RETAINER CIRCLIP.
Risk
IF THE CIRCLIP BREAKS, THE TRANSMISSION COULD LOCK UP, WHICH WOULD ALSO CAUSE THE REAR WHEEL TO LOCK UP. THIS COULD RESULT IN LOSS OF CONTROL AND A CRASH, POSSIBLY RESULTING IN SERIOUS INJURY OR DEATH.
Remedy
YAMAHA WILL REPLACE THE TRANSMISSION GEARS AND SHAFTS WITH NEW ONES. OWNER NOTIFICATION BEGAN ON SEPTEMBER 9, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT YAMAHA AT 1-800-88-YAMAHA OR VISIT THEIR WEBSITE AT WWW.YAMAHA-MOTOR.COM.
Notes
ALSO, CUSTOMERS CAN CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Affected vehicles

Yamaha Midnight Star200120022003
Yamaha Road Star200120022003
Yamaha Road Star Limited Edition20022003
Yamaha Road Star Silverado200120022003
Yamaha Road Star Warrior20022003
Yamaha XV16200120022003
Yamaha XV1600AN2001
Yamaha XV1600ANC2001
Yamaha XV1600ASN2001
Yamaha XV1600ASNC2001
Yamaha XV17PCP20022003
Yamaha XV17PCPC20022003
Yamaha XV17PCR20022003
Yamaha XV17PCRC20022003