2001 BMW 540i Recalls, Problems & Safety Rating

4 safety recalls on file

The 2001 BMW 540i has 4 safety recalls on file with NHTSA.

Owners have filed 15 complaints with NHTSA, including 1 crash.

The most-reported problem area is Electrical System (6 reports).

4Recalls
15Owner complaints
1Crashes reported
n/aNHTSA safety rating
Is the repair still open on your 540i?

A recall covers specific vehicles. Your VIN shows whether yours still needs the free repair.

2001 BMW 540i recalls

Driver Airbag Inflator May Explode, Sending Metal Fragments

Recall 19V015Jan 14, 2019157,549 vehicles affected

Certain BMW vehicles from 2000 to 2004 that have the optional sports steering wheel may have a driver-side frontal airbag inflator that can explode.

Air Bags:Frontal:Sensor/Control Module-Inactive

Recall 03V421Oct 24, 200323,000 vehicles affected

Engine And Engine Cooling:Cooling System:Fan

Recall 02V138May 16, 20021,550 vehicles affected

Engine And Engine Cooling:Cooling System:Fan

Recall 01V206Jun 21, 200176,469 vehicles affected

Most common 2001 BMW 540i problems

Problem areas named in the 15 complaints owners filed with NHTSA.

Problem areaReports
Electrical System6
Air Bags5
Power Train3
Steering2
Exterior Lighting1
Engine1

What owners report

2026-03-03, Air Bags
The contact owns a 2001 BMW 540i. The contact received notification of NHTSA Campaign Number: (17V047000 (AIR BAGS) and would like to be removed from the recall distribution list. The local dealer and manufacturer were contacted.
2023-03-21, Air Bags
The contact owns a 2001 BMW 540I. The contact stated that the dealer had previously performed an unknown air bag recall repair; however, the failure occurred a year after the recall repair was performed. The contact stated that while the vehicle was parked and turned off, an explosion was heard. The contact entered the vehicle and noticed that the passenger's side air bag had deployed, which shattered the front windshield. The air bag and an unknown warning light were illuminated. The driver's side air bag deployed a month later. The contact stated that there was no impact to the vehicle that could have caused the air bags to deploy. Additionally, the vehicle made an abnormal sound after it
2020-01-14, Engine
M62 V-8 ENGINES USED IN THE E-39 540 AND E-38 740 ARE NOTORIOUS FOR FAULTY TIMING CHAIN GUIDES. AT AROUND 125,000 THE PLASTIC CAN DISINTEGRATE CAUSING THE CHAIN TO SKIP A TOOTH. ONCE A TOOTH IS SKIPPED THE VALVES ARE CRUSHED AND THE ENGINE IS DESTROYED. THE COST TO REPLACE THE GUIDES IS EXTREMELY EXPENSIVE. I WAS LUCKY IN THAT I REPLACED MINE AT 140,000 MILES
2017-05-21, Air Bags
TAKATA RECALL: BOTH THE MANUFACTURER (BMW NORTH AMERICA) AND THE LOCAL DEALER (UNITED BMW OF ROSWELL, GA) ARE REFUSING TO PERFORM THE INSPECTION OF THE AIR BAG INFLATOR ON THE REFERENCED VEHICLE, PER NHTSA RECALL CAMPAIGN NO. 17V-047. DEALER CLAIMS THAT NO INSPECTION IS REQUIRED SINCE MANUFACTURE'S SERVICE RECORDS FOR THIS VIN SHOW THAT THE "AIRBAG CONTROL UNIT" WAS REPLACED 6/22/04. HOWEVER, THE OPEN NHTSA RECALL CAMPAIGN ON THIS VEHICLE NOTES THAT THE INFLATOR MAY HAVE BEEN REPLACED PREVIOUSLY BUT THAT THE INFLATOR THAT WAS REPLACED STILL NEEDS TO BE INSPECTED AT THIS TIME AS IT MAY BE FAULTY.
2016-07-01, Air Bags
POSSIBLE TAKATA INFLATOR: AT FIRST THE PASSENGER AIRBAG LIGHT CAME ON OCCASIONALLY AND NOW THE PASSENGER AIRBAG LIGHT IS ON ALL AT THE TIME.

2001 BMW 540i questions

Does the 2001 BMW 540i have any recalls?

Yes. NHTSA lists 4 safety recalls for the 2001 BMW 540i: Driver Airbag Inflator May Explode, Sending Metal Fragments; Air Bags:Frontal:Sensor/Control Module-Inactive; Engine And Engine Cooling:Cooling System:Fan; Engine And Engine Cooling:Cooling System:Fan. Recall repairs are normally free at an authorized dealer.

What are the most common problems with the 2001 BMW 540i?

Based on 15 owner complaints filed with NHTSA, the most-reported problem areas are Electrical System (6), Air Bags (5), Power Train (3).

How do I check if a recall on my 2001 BMW 540i has been fixed?

Enter your 17-character VIN in our VIN recall check. It shows open recalls that have not been repaired on your specific vehicle. Recall repairs are normally free at an authorized dealer.

Other BMW 540i years

Other 2001 BMW models